Nestle factory reduces water use by almost two thirds in less than 12 months
September 3, 2013 1 Comment
From the Wall Street Journal
Simple changes and massive savings – “1,000,000 cubic metres of water per year, the equivalent of 400 Olympic swimming pools.”
A combination of new technology and employee awareness training has enabled a Nestle factory in La Penilla, northern Spain to reduce its water use per tonne of product by almost two-thirds in less than 12 months.
It is just one of a number of water-saving initiatives the company has introduced at its factories around the world over the past decade: allowing it to reduce total water withdrawal in absolute terms by almost one-third, while increasing production, so that water use per tonne of product has actually been halved.
Nestle aims to further reduce water withdrawal per tonne of product by two fifths by 2015, compared to 2005.
Changing habits
At the beginning of last year, Nestle’s factory in La Penilla, which makes chocolate, confectionery, milk and infant formula, was using 72 cubic metres of water per tonne of product.
Now, after introducing changes such as a water efficiency programme, and investing one million euros (CHF 1.2 million) it has reduced this by 60% without increasing energy consumption or greenhouse gas emissions.
“At the beginning, it was challenging to change the habits of the operators, who were used to working in a specific way,” explained Ramon Montserrat, Head of Engineering and Packaging Services for the Iberian Region.
“We convinced them by explaining the project and why we care about saving water.”
Simple modifications
A team of engineers, environmental sustainability experts and the factory manager at La Penilla helped to analyse how the site could reduce its water usage.
The amount of water flowing through the condensers of the milk evaporators, for example, was regulated in a more efficient way to achieve the required vacuum on the equipment.
This single and simple modification has led to a reduction of more than 1,000,000 cubic metres of water per year, the equivalent of 400 Olympic swimming pools.
The factory also installed three new cooling towers with a more efficient closed refrigeration loop system, which recycles water, leading to an additional 25% less water being used in the first half of 2013.
The amount of water that the factory needs to operate, and therefore the amount of water withdrawn from the nearby River Pisuena, is now significantly lower.
The increased water efficiency has also made business sense by reducing water costs.
Read the full article here: http://on.mktw.net/139le0R